| # | Section | Activity | Mitigation Plan | Current Status |
|---|
| 1 |
Compressor House |
Compressor room door kept open, allowing dust ingress |
Self-closing door installed; dust filter maintenance schedule started. |
In Progress |
| 2 |
Compressor House |
Compressed air used to clean clothes/body |
Strict prohibition notice displayed; blow guns restricted to equipment cleaning with pressure limiter. |
Closed |
| 3 |
Compressor House |
High noise level without hearing protection |
Noise mapping done; ear plugs/muffs provided; acoustic enclosure planned for the compressor. |
Open |
| 4 |
Compressor House |
Compressor safety valve not tested |
Safety valve tested and certified; testing frequency fixed at 6 months. |
In Progress |
| 5 |
Tool Room |
Expired first aid kit items in the tool room |
First aid kit replenished; monthly checklist assigned to shift supervisor. |
Closed |
| 6 |
Tool Room |
Fire extinguisher blocked by stored material |
1 meter clearance maintained; material relocated; weekly housekeeping inspection added. |
Closed |
| 7 |
Tool Room |
Poor lighting in the tool room |
Additional LED fixtures installed; lux level checked against standard. |
Closed |
| 8 |
Tool Room |
Sharp tools stored without proper racking |
Tool shadow boards installed; cutting tools kept in sheaths; monthly tool audit started. |
Open |
| 9 |
Hydraulics |
Hose reel creating a trip hazard across the walkway |
Hose re-routed through an overhead reel; walkway kept clear; warning signage added. |
Closed |
| 10 |
Hydraulics |
Pressure gauge not calibrated on the hydraulic press |
Annual calibration schedule introduced; gauge replaced; tagged with next due date. |
In Progress |
| 11 |
Hydraulics |
Oil spill near the hydraulic power pack |
Spill tray installed under the power pack; absorbent mats kept nearby; added to housekeeping checklist. |
Closed |
| 12 |
Rolling Mill Maintenance |
Unguarded coupling on the maintenance shaft |
Coupling guard fabricated and fitted; LOTO procedure enforced during maintenance. |
Open |
| 13 |
Rolling Mill Maintenance |
Hydraulic jack used without checking load rating |
Only rated jacks to be used; load rating tag checked before use; rigger training given. |
Open |
| 14 |
Rolling Mill Maintenance |
Loose clothing near rotating rollers |
No loose clothing/jewellery policy enforced; fitted coveralls provided; nip points guarded. |
In Progress |
| 15 |
Workshop |
Workers standing on chairs to reach an overhead shelf |
Step ladder provided; overhead shelf items rearranged for easy reach. |
Open |
| 16 |
Workshop |
Welding fumes accumulating without ventilation |
Local exhaust ventilation installed at the welding bay; fume extractor arms provided. |
In Progress |
| 17 |
Workshop |
Bench grinder used without eye protection |
Mandatory safety goggles sign put up; tool rest gap adjusted to 3mm; eye wash station placed nearby. |
Closed |
| 18 |
Workshop |
Oxygen and acetylene cylinders stored together without separation |
Store oxygen and fuel gas cylinders at least 3 meters apart with a fire-resistant partition; secure cylinders upright with chain. |
Open |
| 19 |
Hydraulics |
High pressure oil hose failure |
Replace old hoses on schedule; install hose whip-check restraints; pressure release before opening line. |
In Progress |
| 20 |
Rolling Mill Maintenance |
Roll change activity near running conveyor |
Lock-out Tag-out (LOTO) before starting work; permit to be signed by section incharge. |
Open |
